State of the art machinery and equipment
The shipbuilding technologies include procedures like: steel bending, oxy-gas plasma cutting with central process unit command, MIG-MAG welding equipment, plates rolling, profile bending machines, cutting, assembling, erecting, sandblasting and painting but also mechanical procedures like lathing, mechanical cutting, rectification, drilling etc.
Shipyard ATG Giurgiu has the following machinery and equipment available:
- Sandblasting installation for plates and profiles;
- Sheet-cutting tables, including a `ESAB` plasma cutting table for sheet thicknesses up to 150mm;
- Steel press;
- Welding equipment;
- Lifting equipment on site, 8/12/20/40/70 tons capacity;
Lifting equipment
2 * travelling crane 5 ft
5 * travelling crane 8 ft
3 * travelling crane 12.5 ft
4 * travelling crane 20/5 ft
5 * travelling crane 20 ft
1 * gantry crane 12.5 ft
1 * bridges with electromagnets 10 ft
3 * portic cranes 16/8 ft
1 * mobile crane 12.5 ft
1 * mobile crane 14 ft
1 * mobile crane 40 ft
1 * mobile crane 70 ft
1 * transfer lorry (Scheuller) 80 ft
1 * heavy loading platform 40 ft
2 * trailer platforms
1 * transfer platform 20 ft
1 * fork lift 3.5 ft
2 * fork lift 2.5 ft
2 * fork lift 2 ft
1 * fork lift 1.5 ft
Piping equipment
2 * Pipe Cutting and calibrating machines
1 * Hydraulic Pipe bending machine
1 * Classic Pipe bending machine
3 * manual pipe bending machines for Copper pipes and St. steel pipes
Cutting equipment machines and plant
1 * plasma cutting machine (O2, N2, 1 burner) ESAB – ERGOREX EXA 650 (cutting length / width / thickness: 12,000 / 6,000 / 3÷30 [mm])
1 * oxy-gas cutting machine (cutting length / width / thickness: 12,000 / 6,000 / 6÷150 [mm] ESAB SUPRAREX SXE 7440)
2 * cutting machine oxy-gas (chamfering)
1 * portable plasma cutting machine
55 * complete oxyacetylene cutting sets.
Machining equipment and tools
1* Press 200 tf for laminated and welded profiles
1* Press 350 tf for steel plates
1* Press 150 tf for steel plates
1* Guillotine 3 ÷ 10 [mm]
1* Guillotine 3 ÷ 8 [mm]
1* Punching machine 250 tf, for laminated
1* Rolling machine (width 4,000; 6÷16 [mm])
1* Rolling machine (width 2,500; 3÷16 [mm])
1* Press type Abkant 3÷12 [mm] / 3,000 [mm]
Welding equipments
2 * DC 1000 ( Lincoln Electric) – rectifiers type. Method: submerged arc automatic welding;
1 * DC 655 ( Lincoln Electric) – rectifiers type. Method: submerged arc automatic welding;
4 * LT7 ( Lincoln Electric) – welding tractor. Method: submerged arc automatic welding;
20 * Unistep3500 (Selco) – rectifier welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;
15 * Fast MIG (Kemppi) – inverter welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;
10 * Weld Force (Kemppi) – inverter welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;
5 * Kempo Weld – inverter welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;
10 * GLC-351B (CLOOS) – rectifier welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;
8 * Filcord 5000 (Air Liquide) – rectifier welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;
8 * Blu Pak 45 (Miller) rectifier welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;-
5 * ESAB MIG 500 (Esab) – rectifier welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;
5 * Bester MAGTronik – rectifier welding. Method: semi – mechanized metal active gas welding/ metal inert gas welding;
40 * Master 2200 ( Kemppi)- inverter welding. Method: manual welding with covered electrode;
15 *Master 2500 (Kemppi)- inverter welding. Method: manual welding with covered electrode;
2 * Master 5000 (Kemppi)- inverter welding. Method: manual welding with covered electrode;
4 * Inverter V160 (Lincoln) – inverter welding. Method: manual welding with covered electrode;
4 * Saxo 5.0 (Air Liquide) – inverter welding. Method: manual welding with covered electrode;
4 * WELDYCAR (Air Liquide) – automatic welding tractor for MIG/MAG;
2 * BUG-GY-VERT II(Kemppi) –automatic welding tractor for MIG/MAG;
2 * MINI-VERT (Kemppi) – automatic welding tractor for MIG/MAG;
1 * PC100 – inverter for manual plasma cutting;
2 * Prestotig (Air Liquide) – TIG welding;
2 * Inverter V270 (Lincoln) – TIG welding.
High quality standards
Shipyard ATG Giurgiu is working in accordance with ship class rules BUREAU VERITAS, GERMANISCHER LLOYD and LLOYD REGISTER, the ruling environmental requirements under ISO 14001, standard quality management system under ISO 9001, BVQI standards, work protection & safety under EU labour legislation standards.